Prototype Aluminum Castings & Rapid Prototype Castings

Nu-Cast delivers aluminum prototype castings using production alloys to validate design and performance prior to full production.

Need It Quickly?

CAD to rapid prototype casting in 3 weeks!

Rapid Prototype Casting with Production Accuracy

Nu-Cast produces rapid prototype castings using CAD-driven resin patterns, eliminating the need for production tooling during early validation. This enables complex, near-net-shape geometry—including fine details—while reducing cost and lead time.

Prototype castings are produced using production-intent processes to accurately represent final part geometry and performance prior to production.

Why Use Our Process for Your Prototype?

Stereolithography (SLA)

  • Produces models from epoxy resin via a UV laser
  • Directly from CAD data file
  • Quickcast 3D Systems
  • Helps achieve greater accuracy
  • Capable of high detail and thin walls
  • Good surface finish

Investment Castings

  • Takes less time than other prototyping methods
  • A cost-effective method of producing multiple prototypes
  • Receive prototypes in up to 3 weeks

Small, Large, Simple, & Complex

  • Extensive prototyping experience for land, air, and sea
  • Larger castings to 50”
  • Castings as small as ½”